Yes, that's the usual approach. Mylar sheets for short runs, stainless steel sheets for production.
3D printing in PLA probably won't have enough dimensional accuracy for fine pitch boards or boards of any size. The demo shown is a very small coarse pitch board.
The thickness of the stencil matters, because that determines how much solder paste you are laying down. This approach is going to produce thick stencils.
There are CNC machines for laying down solder paste. Here's one.[1] It does a few more jobs, too. The various CNC desktop board-making machines are still too expensive for most hobbyists, though.
This looks great! I've ordered stencils and do 3D printing... kicking myself for not thinking of it.
On the other hand, it gave me a great idea. What if you could 3D print the solder paste right onto the PCB using a tool that swaps out the hot end?
I mean, why not laser cut a mylar sheet? That's an existing method and works well for 0603 footprints and similar, and is also quicker.
Yes, that's the usual approach. Mylar sheets for short runs, stainless steel sheets for production. 3D printing in PLA probably won't have enough dimensional accuracy for fine pitch boards or boards of any size. The demo shown is a very small coarse pitch board.
The thickness of the stencil matters, because that determines how much solder paste you are laying down. This approach is going to produce thick stencils.
There are CNC machines for laying down solder paste. Here's one.[1] It does a few more jobs, too. The various CNC desktop board-making machines are still too expensive for most hobbyists, though.
[1] https://www.voltera.io/products/v-one